Vanadium Iron Alloy 70 Percent Vanadium Powder Charcoal Grey For Welding Rod Core And Flux Additive

Vanadium Iron Alloy powder with 70% vanadium content, characterized by its distinct charcoal-grey color, is a specialized metallurgical material designed for precise integration into welding rod cores and flux formulations. As a high-purity Iron Vanadium Alloy (often referred to as FeV70 Powder or Vanadium Iron Alloy 70), it leverages vanadium's unique metallurgical properties—carbide formation, grain refinement, and deoxidization—to enhance the performance of welding consumables across demanding applications. Its powder form ensures uniform dispersion, while the 70% vanadium concentration strikes a balance between efficacy and cost-effectiveness for welding-specific needs.

This alloy powder is engineered with a tight chemical composition to meet welding industry standards:

• Vanadium Content: 68-72% (typical 70%), ensuring potent carbide-forming capability.
• Iron Content: Balance (28-32%), providing structural integrity and compatibility with steel matrices.
• Impurities: Strictly controlled levels of sulfur (≤0.03%), phosphorus (≤0.02%), and silicon (≤1.5%) to prevent weld defects like hot cracking or porosity.
• Physical Properties: Charcoal-grey, free-flowing powder with a particle size range of 45-150 µm (customizable for specific flux types). High bulk density (~4.8 g/cm³) minimizes dust generation and ensures consistent dosing in automated mixing systems.

In shielded metal arc welding (SMAW) rods, the core wire provides alloying elements to the weld pool. FeV70 powder is mixed into the core to:

• Enhance Hardness & Wear Resistance: Vanadium reacts with carbon in the weld metal to form fine vanadium carbides (VC), which act as micro-hardeners. This is critical for welding high-strength, wear-resistant steels (e.g., excavator bucket teeth, mining drill rods) where weld seams must match base metal durability.
• Improve Toughness: Vanadium refines the weld grain structure, reducing brittleness and enhancing impact resistance at low temperatures (e.g., -40°C for Arctic pipeline welding).
• Deoxidize the Weld Pool: Vanadium scavenges residual oxygen, preventing oxide inclusions that weaken welds.

Example: A manufacturer of SMAW rods for welding high-manganese steel (Hadfield steel) uses FeV70 powder to ensure weld metal retains the parent material's abrasion resistance and ductility.

Flux coatings on welding rods perform multiple functions—shielding, deoxidizing, and alloying. FeV70 powder is added to fluxes to:

• Control Slag Formation: Vanadium oxides in the slag improve fluidity, helping to float out impurities and protect the weld pool from atmospheric contamination.
• Stabilize Arc Characteristics: The powder's conductivity and melting behavior help maintain a stable arc, reducing spatter and improving bead appearance.
• Alloy Weld Metal Precisely: Unlike core additions, flux-borne vanadium distributes evenly across the weld, ensuring consistent composition even in multi-pass welds.

Example: Flux-cored arc welding (FCAW) wires for offshore platform construction use FeV70-infused fluxes to produce welds with high corrosion resistance and fatigue strength.

Compared to lower-vanadium grades (e.g., FeV50) or alternative additives (e.g., ferrovanadium lumps), FeV70 powder offers:

• Higher Efficiency: 70% vanadium content means less powder is needed to achieve target alloy levels, reducing material costs and processing time.
• Superior Dispersion: Powder form eliminates clumping, ensuring uniform distribution in core wires and fluxes—critical for consistent weld quality.
• Weld-Specific Purity: Low impurity levels prevent hydrogen-induced cold cracking (HICC) and other defects common in high-strength welds.

Packing: 1 ton big bag, 20-25mt in 20' container

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Vanadium Iron Alloy 70% powder, with its charcoal-grey hue and optimized composition, is an indispensable additive for welding rod cores and fluxes. By enhancing hardness, toughness, and weld cleanliness, it enables the production of high-performance consumables for critical applications—from heavy machinery repair to offshore infrastructure. Its powder form and balanced vanadium content make it a cost-effective, reliable choice for welding manufacturers seeking to elevate product quality and meet stringent industry standards.